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Steering coupler cover install #1133925
12/14/11 10:32 AM
12/14/11 10:32 AM
Joined: Jun 2003
Posts: 21,397
It's a dry heat
gtx6970 Offline OP
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Joined: Jun 2003
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It's a dry heat
Thought I would post this.
Using basic hand tools and some good old fashion redneck ingenunity. but hey, it works.

Pack the coupler body with grease. ( I use high temp wheel bearing grease) Assemble the coupler and shoes as specifed in the FSM.
To install the cover and keep a stock OE appearence , here is the best I've found yet.
Using 2 slide bar C-clamps. I happen to have the flat wrench handy but normally I use a 1" x 6" piece of plywood, but either one works.
Just pull the clamp down on the cover snuggly, Yet evenly with the 2 clamps as shown. DO NOT over tighten it. When the seal starts to squeeze out,Stop- you've gone far enough.

Lay the coupler body, ( NOT the clamps btw.) on something solid( I use a bench vice ) And with a flat chisel thats ever so slightly dulled just crimp the clips down one at a time over the small bumps in the coupler body. It's takes a decent hit to bend them but don't over do it. So start with easy hits and work your way up till your sastified with the end result. Each time make sure your chisel point is in the same spot on the clip.

6966568-102_2741.JPG (158 downloads)
Re: Steering coupler cover install [Re: gtx6970] #1133926
12/14/11 10:33 AM
12/14/11 10:33 AM
Joined: Jun 2003
Posts: 21,397
It's a dry heat
gtx6970 Offline OP
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It's a dry heat
Closeup

6966570-102_2742.JPG (142 downloads)
Re: Steering coupler cover install [Re: gtx6970] #1133927
12/14/11 10:34 AM
12/14/11 10:34 AM
Joined: Jun 2003
Posts: 21,397
It's a dry heat
gtx6970 Offline OP
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gtx6970  Offline OP
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Joined: Jun 2003
Posts: 21,397
It's a dry heat
It's best to lay the body on something solid and tap the 2 clips on the narrow side of the body first, then roll it over and repeat on the opposite side.
I do them one clip at a time, but if your chisel is wide enough you may be able to do both clips at once.
Hopefully this is what you end up with.

6966571-102_2743.JPG (120 downloads)
Re: Steering coupler cover install [Re: gtx6970] #1133928
12/14/11 11:33 AM
12/14/11 11:33 AM
Joined: Oct 2006
Posts: 7,363
Iowa
burdar Offline
Owen's Dad
burdar  Offline
Owen's Dad

Joined: Oct 2006
Posts: 7,363
Iowa
Great tip...thanks! I'll have to save those pictures.

Re: Steering coupler cover install [Re: burdar] #1133929
12/14/11 12:00 PM
12/14/11 12:00 PM
Joined: Nov 2006
Posts: 6,005
Reno, Nevada
NV69B7RR Offline
master
NV69B7RR  Offline
master

Joined: Nov 2006
Posts: 6,005
Reno, Nevada
X2 Thanks for sharing!

Re: Steering coupler cover install [Re: NV69B7RR] #1133930
12/14/11 03:20 PM
12/14/11 03:20 PM
Joined: Nov 2004
Posts: 7,647
Houston Texas
PAINT IT BLACK Offline
Got a CHIP on my shoulder
PAINT IT BLACK  Offline
Got a CHIP on my shoulder

Joined: Nov 2004
Posts: 7,647
Houston Texas
Yes, good approach. Personally, I think this part is the worst aspect of Mopars if you are trying hard to have it look good when you're done (yours looks great). I really don't like the coupler cover design at all. I think it was Steer & Gear who sells a good alternative for this problem area.

Those wire clamps that used to be available OTC work very nicely, but still make it difficult to end up with a scratch free result. Its really best to put it all together and then paint, which is not what I did when I did the two I did last year.

Re: Steering coupler cover install [Re: NV69B7RR] #1133931
12/14/11 03:25 PM
12/14/11 03:25 PM
Joined: Jul 2005
Posts: 1,169
Richmond, VA
R
rayztoy Offline
super stock
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super stock
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Joined: Jul 2005
Posts: 1,169
Richmond, VA
Quote:

X2 Thanks for sharing!




Thanks Bill!

Re: Steering coupler cover install [Re: rayztoy] #1133932
12/15/11 05:24 AM
12/15/11 05:24 AM
Joined: Jan 2008
Posts: 1,300
Washington
19cuda73 Offline
pro stock
19cuda73  Offline
pro stock

Joined: Jan 2008
Posts: 1,300
Washington
Thanks Bill I remember when I did mine and I used a similiar set up to get it to nest properly. But these pictures are worth a thousand words.


1966 Charger 383 4 speed (Black with Red interior)
1973 Cuda 340 4 speed (Lemontwist)
1972 Corvette
Re: Steering coupler cover install [Re: 19cuda73] #1133933
12/15/11 11:20 AM
12/15/11 11:20 AM
Joined: Jun 2003
Posts: 21,397
It's a dry heat
gtx6970 Offline OP
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It's a dry heat
Here is a few details of the column this one happen to be in

1970 B-body , late '69 SBD , Lynch Road plant

Never seen this before till this column . But I had a stamp made to replicate it all the same.

6968036-102_2757.JPG (94 downloads)
Re: Steering coupler cover install [Re: gtx6970] #1133934
12/15/11 11:21 AM
12/15/11 11:21 AM
Joined: Jun 2003
Posts: 21,397
It's a dry heat
gtx6970 Offline OP
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It's a dry heat
Maybe one or two test stamps to get the feel of it

6968037-102_2794.JPG (81 downloads)
Re: Steering coupler cover install [Re: gtx6970] #1133935
12/15/11 11:23 AM
12/15/11 11:23 AM
Joined: Jun 2003
Posts: 21,397
It's a dry heat
gtx6970 Offline OP
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It's a dry heat
Coupler and shaft appeared to be originally black, so thats how it went back together.

6968040-102_2787.JPG (74 downloads)
Re: Steering coupler cover install [Re: gtx6970] #1133936
12/15/11 11:30 AM
12/15/11 11:30 AM
Joined: Jun 2003
Posts: 21,397
It's a dry heat
gtx6970 Offline OP
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Joined: Jun 2003
Posts: 21,397
It's a dry heat
Lockout lever was plated. And the tube was left natural steel. I couldn't think of any way to remove the plating on the tube below the lever without risking the replated levers finish. So the last bit of the tube is also plated.

But just chuck the tube up in a lathe, and with progressivly finer sand paper with it turning at slow speeds. I tried to remove as many of the pits as I could.
Be advised, Grab a coke, your going to be there a while.

6968049-102_2754.JPG (84 downloads)
Re: Steering coupler cover install [Re: gtx6970] #1133937
12/15/11 11:35 AM
12/15/11 11:35 AM
Joined: Jun 2003
Posts: 21,397
It's a dry heat
gtx6970 Offline OP
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gtx6970  Offline OP
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Joined: Jun 2003
Posts: 21,397
It's a dry heat
And the whole tube is done this way. Then treated with RPM

6968055-102_2790.JPG (72 downloads)
Re: Steering coupler cover install [Re: gtx6970] #1133938
12/15/11 11:36 AM
12/15/11 11:36 AM
Joined: Jun 2003
Posts: 21,397
It's a dry heat
gtx6970 Offline OP
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gtx6970  Offline OP
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Joined: Jun 2003
Posts: 21,397
It's a dry heat
Sadly, this is all most people will ever see.

6968058-102_2789.JPG (90 downloads)
Re: Steering coupler cover install [Re: gtx6970] #1133939
12/15/11 01:39 PM
12/15/11 01:39 PM
Joined: Jan 2003
Posts: 6,583
SE Pa.
L
LimeliteAero Offline
master
LimeliteAero  Offline
master
L

Joined: Jan 2003
Posts: 6,583
SE Pa.

closest I can get to a wolf whistle....Nice work Bill!

Re: Steering coupler cover install [Re: gtx6970] #1133940
12/15/11 08:39 PM
12/15/11 08:39 PM
Joined: Dec 2010
Posts: 392
Mississippi
lahatte Offline
enthusiast
lahatte  Offline
enthusiast

Joined: Dec 2010
Posts: 392
Mississippi
Regarding the plating on the end of your tube, you can remove it by emersing it in meriatic acid and water, maybe 50/50 solution. It will fiss until all the plating is gone.

Re: Steering coupler cover install [Re: lahatte] #1133941
12/16/11 09:26 AM
12/16/11 09:26 AM
Joined: May 2004
Posts: 412
Jackson, Mississippi
C
CornDogsCharger Offline
mopar
CornDogsCharger  Offline
mopar
C

Joined: May 2004
Posts: 412
Jackson, Mississippi
Gtx6970, great job on the column detail!! Even thought less than 1ft of the column is seen, it makes a world of a difference when someone looks under the dash. During a restoration, the smaller sub asemblies are probably my favorite things to do... Mostly because these items are usually overlooked.
As for the inspection stamp on the mounting plate, both Superbirds that I restored had a similar stamp that was in orange.

Justin
"CornDog"


1966 Dodge Charger
1968 Plymouth Satellite (Un-Restored "Survivor")
1969 Dodge Charger (W.B. General Lee)
1969 Dodge Charger (Future DMCL Clone)
1969 Dodge Super Bee, 383 4spd






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