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Will more piston 2 wall clearance cause premature wear? #1118220
11/21/11 12:13 PM
11/21/11 12:13 PM
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Lima, Peru
domingo Offline OP
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Hi,

Im putting together a stock STROKE 440 and im using KB forged pistons on it. I decided to go with a looser sidewall clearance because I do intend to drag race it every now and then, but it will also be used on the street.

It has stealth heads, 10,5:1 compression
floating pins
performer RPM intake


and this cam:
Summit Racing Part Number CCA-CL21-225-4
UPC 36584046738

Cam Style Hydraulic flat tappet
Basic Operating RPM Range 2,300-6,500
Intake Duration at 050 inch Lift 240
Exhaust Duration at 050 inch Lift 246
Duration at 050 inch Lift 240 int./246 exh.
Advertised Intake Duration 284
Advertised Exhaust Duration 296
Advertised Duration 284 int./296 exh.
Intake Valve Lift with Factory Rocker Arm Ratio 0.507 in.
Exhaust Valve Lift with Factory Rocker Arm Ratio 0.510 in.
Valve Lift with Factory Rocker Arm Ratio 0.507 int./0.510 exh.
Lobe Separation (degrees) 110


I went with ,0070"

Will this cause premature wear, or is it only that it will be noisy on startup but wear is not really an issue?

Last edited by domingo; 11/21/11 12:53 PM.
Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118221
11/21/11 12:27 PM
11/21/11 12:27 PM
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Cincinnati, Ohio
Challenger 1 Offline
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Not good, .015"-.0025" is what it should be for the street. .007 is way too much. I would never put it together like that.

Re: Will more piston 2 wall clearance cause premature wear? [Re: Challenger 1] #1118222
11/21/11 12:35 PM
11/21/11 12:35 PM
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Lima, Peru
domingo Offline OP
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Quote:

Not good, .015"-.002" is what it should be for the street. .007 is way too much. I would never put it together like that.




I am using Keith Black Forged, and 0,0060" to 0,0080" is what they reccommend for drag gasoline applications.

For a street Naturally aspirated build they reccomend 0,0045" to 0,0055"

Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118223
11/21/11 12:39 PM
11/21/11 12:39 PM
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upstate, New York
jvcuda Offline
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Quote:

Hi,

Im putting together a stock 440 and im using KB forged pistons on it. I decided to go with a looser sidewall clearance because I do intend to drag race it every now and then, but it will also be used on the street.

I went with ,0070"

Will this cause premature wear, or is it only that it will be noisy on startup but wear is not really an issue?



Too loose for the street for me
Check KB's installation instructions: KB Piston Installation

john

Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118224
11/21/11 12:45 PM
11/21/11 12:45 PM
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Lima, Peru
domingo Offline OP
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spec sheet:

6929403-kbsidetowall.jpg (452 downloads)
Re: Will more piston 2 wall clearance cause premature wear? [Re: jvcuda] #1118225
11/21/11 12:48 PM
11/21/11 12:48 PM
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Lima, Peru
domingo Offline OP
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Quote:

Quote:

Hi,

Im putting together a stock 440 and im using KB forged pistons on it. I decided to go with a looser sidewall clearance because I do intend to drag race it every now and then, but it will also be used on the street.

I went with ,0070"

Will this cause premature wear, or is it only that it will be noisy on startup but wear is not really an issue?



Too loose for the street for me
Check KB's installation instructions: KB Piston Installation

john




Well, its within spec for drag gasoline. just middle ground at 0,0070". Maybe too loose because it will need a bit to warm out and stop slap, but it is within spec.....right?

D

Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118226
11/21/11 01:07 PM
11/21/11 01:07 PM
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upstate, New York
jvcuda Offline
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Quote:


Well, its within spec for drag gasoline. just middle ground at 0,0070". Maybe too loose because it will need a bit to warm out and stop slap, but it is within spec.....right?

D




Yes,for a "race only" engine.I would still go a little tighter say .0050-.0055 Remember,it's a big block and don't need to spin to 7,000 rpm!
just my .02 worth.
john

Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118227
11/21/11 01:21 PM
11/21/11 01:21 PM
Joined: Feb 2005
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Cincinnati, Ohio
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I was thinking hyper pistons, That would still too loose for me.
And yes I think there would be increased wear with that much clearance.

Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118228
11/21/11 01:23 PM
11/21/11 01:23 PM
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Az
Crizila Offline
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It's a little loose for the street, but I wouldn'r worry about it too much. Slightly noisy on start up ( depending on how loud your exhaust system is ) and piston skirt wear will be up slightly. Why don't you look at having the skirts coated? Might close things up a tho or 2. Knurling might be an answer also.


Fastest 300
Re: Will more piston 2 wall clearance cause premature wear? [Re: jvcuda] #1118229
11/21/11 01:26 PM
11/21/11 01:26 PM
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Norway (old world)
Oyvind Mopar Offline
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If it is done, you can live with it. Can be heard as sloppy on startup, but it should take even more clearance to be able to hear it when it is heated/hot. If you hear piston slab in an engine on low idle, it is often from a slack skirt after a seizure, which makes the gap much more than your .007". You can run a hotter thermostat and thicker oil if you have full control on your oiling system, or keep the rpm not too high. Premature wear on a stocker going a high mileage on piston rings due to the piston rocking, but for a hobby car should not be a problem. Let it heat up before pushing it. KB recommends more clearance for marine applications, because boats could be fully loaded before engines are hot, and cylinder walls have not yet grown to hot size. That is not done to optimize on wear, but to avoid a possible scenario giving seizing. You cannot be wrong, it is much worse with too little clearance. My

Re: Will more piston 2 wall clearance cause premature wear? [Re: Crizila] #1118230
11/21/11 01:30 PM
11/21/11 01:30 PM
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Weddington, N.C.
Streetwize Offline
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I'd have gone about .0055 based on what I'm seeing in the chart.

That .007 clearance assumes you're really going to be loading up that motor and putting enough heat in those slugs to expand them. I've used that clearance before on some old TRW's on a blown motor but not in the past 20 yrs or so.


WIZE

World's Quickest Diahatsu Rocky (??) 414" Stroker Small block Mopar Powered. 10.84 @ 123...and gettin' quicker!

https://www.youtube.com/watch?v=-mWzLma3YGI

In Car:

https://www.youtube.com/watch?v=PjXcf95e6v0
Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118231
11/21/11 01:35 PM
11/21/11 01:35 PM
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Sonora CA
Mopar_Rich Offline
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The clearance is too high. So just have the pistons coated. That'll take up at least .001 and help the bore wear.

Re: Will more piston 2 wall clearance cause premature wear? [Re: Oyvind Mopar] #1118232
11/21/11 01:35 PM
11/21/11 01:35 PM
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Quote:

If it is done, you can live with it. Can be heard as sloppy on startup, but it should take even more clearance to be able to hear it when it is heated/hot. If you hear piston slab in an engine on low idle, it is often from a slack skirt after a seizure, which makes the gap much more than your .007". You can run a hotter thermostat and thicker oil if you have full control on your oiling system, or keep the rpm not too high. Premature wear on a stocker going a high mileage on piston rings due to the piston rocking, but for a hobby car should not be a problem. Let it heat up before pushing it. KB recommends more clearance for marine applications, because boats could be fully loaded before engines are hot, and cylinder walls have not yet grown to hot size. That is not done to optimize on wear, but to avoid a possible scenario giving seizing. You cannot be wrong, it is much worse with too little clearance. My





I agree 100% Back in the 60's Chrysler set the Hemi's up stock with .007 Chevy & Ford both had similar clearance on forged piston motors... I set my 505 up at .0055 cause I know it'll never see 7000 rpm & I won't have to beat it to hard to get an ear to ear grin... Put it together & have fun... Oh yeah if you can get the piston skirts coated down there it might be worth it but I don't see that as really necessary....


"The Armies of our ancestors were lucky, in that they were not trailed by a second army of pencil pushers."
Re: Will more piston 2 wall clearance cause premature wear? [Re: 1_WILD_RT] #1118233
11/21/11 01:58 PM
11/21/11 01:58 PM
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Mt. Vernon, Ohio
dartman366 Offline
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I would of kept it on the tighter side of the tolerance(.006), but if it is already a done deal then I would just go with it and have fun with it.


Light travels faster than the speed of sound,,,this is why some people seem bright untill you hear them speak.
Re: Will more piston 2 wall clearance cause premature wear? [Re: dartman366] #1118234
11/21/11 02:27 PM
11/21/11 02:27 PM
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Balt. Md
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383man Offline
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I run about .006 in my eng and my old 440 with the KB pistons had about .005. My pistons in my 493 called for .003 to .005 for street and .005 to .007 for racing and I set them at .006 since I race it some. As was said you will hear some piston slap when cold but mine goes away in a few minutes. You should be fine but if its not together yet you could always do some knurling on the piston skirts. They dont do it much today as it exspands the skirt and you will have to file the knurl to get the right fit but I like the knurled pistons as the knurl holds some oil in it and helps keep the piston a little quieter. I used stock pistons on an old 383 that had almost .005 clearence in a stock bore eng honed out so I knurled them and then they would not even go in the cylinders and I had to fit them to the cylinders to get about .0015 that I ran on stock pistons.
But if it is together I would run it and just use 20w-50 oil. Ron

Last edited by 383man; 11/21/11 02:27 PM.
Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118235
11/21/11 03:18 PM
11/21/11 03:18 PM
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Ontario, Canada
Dodgem Offline
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That will work great I like loose better!

Re: Will more piston 2 wall clearance cause premature wear? [Re: Dodgem] #1118236
11/21/11 04:34 PM
11/21/11 04:34 PM
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Lima, Peru
domingo Offline OP
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Yeah its done...I think it will be just fine...

Actually, I dont know why the heck I specified 0.007 at the machine shop....Looking at it again I would have said 0.0055" but oh well....god knows what I was thinking then....

I have been building this engine for quite a while, so its changed a lot since I started it and to where it is now. First I was gonna use stock heads, then I bought stealths for it, I was gonna leave em as is -out of the box- but ended up bowl blending and port matching them, then i got forged pistons, etc.....I think I got carried away in my mind and spec´d some race engine machining tolerances for it. The bearing clearances are on the loose side as well, shy of 0,0030"

Oh well, I think the machining will dictate this build, Im gonna build it with a stouter cam, put some headers, bigger carb, ditch the exh manifolds. And flog the hell out of it...

Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118237
11/21/11 05:29 PM
11/21/11 05:29 PM
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I know sometimes you can think yourself crazy worrying about every little thing that you say to yourself.........should I have gone just a tad more ? Dont worry about it as it will be fine. Like I said I run these pistons in my 493 at about .006 and its not that noisey when cold. With 3" pipes and Ultra-Flows you gotta really listen to hear it when cold.
And you can always tell them its a Diesel ! Have fun and enjoy it. Ron

Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118238
11/21/11 11:22 PM
11/21/11 11:22 PM
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Bend,OR USA
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Don't worry about it, I did a 470 C.I. motor (440 block, 3.91 stroke) bracket race high compression(12.8 to 1, not real high) race gasoline motor that made 720 HP at 7000 RPM, no sealing or noise problems on the dyno I did the same thing on the clearances, added .001 to the minimum To many people think of the Hyper pistons when you mention KB pistons, the forged sereis pistons are not like the hypers at all IHTHs


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Will more piston 2 wall clearance cause premature wear? [Re: Cab_Burge] #1118239
11/22/11 12:10 PM
11/22/11 12:10 PM
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Lima, Peru
domingo Offline OP
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Thanks for all the replies guys. Like I said, I'm gonna run it like that. Its within spec for a drag motor, so I guess it's OK. At least the mfr says it's OK so it must be!

Of course this is for a drag gasoline application, so I think Im gonna bump it up some with my cam choice...

Like I said it started out as a certain something, and it ended up going somplace else!

Right now its a stock stroke 440
10,5:1 compression
aluminum 440 source stealth heads with a bowl blend and port match
port matched performer RPM intake (I also have an edelbrock TM7 single plane)
bearing clearances are loose but still within spec (near 0.0030")
high volume oil pump
big sump oil pan
piston to wall is 0.0070"
full floating pins
forged pistons
stock 3.75" forged crank
LY rods with new arp bolts
I also have a set of 1.6 roller rocker arms

As you can see it' s more like an old school race engine based on the machining specs and parts.

So looking at that, Im kinda tempted to ditch that COMP cam I had bought http://www.summitracing.com/parts/CCA-CL21-225-4/ (which is basically an update on the old MP 292° ,509" hyd cam) and step up to a more serious cam given the engine is setup more like a race engine.

Also, ditch the exhaust manifolds and buy some nice TTI 2" primary headers....

What do you think?

This will go in a 71 4 speed cuda.
a833 18 spline
dana 60 with 4,10 gears
painted in the correct shade of P#uck the world black!!! LOL
black billboards
black vynil top
louvers
wing
bad ass looks!!! better have a bad ass engine to back up the looks!!!

Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118240
11/22/11 01:51 PM
11/22/11 01:51 PM
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maximum entropy Offline
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just one more vote to run it. it WILL be fine. a little noisy on start up (i like that sound, it's very comforting. you know you have forged pistons). just don't beat it when it's cold (you shouldn't anyway). i've run more than that in street engines. "it'll be noisy! it'll burn oil! you'll have sealing issues! ring life will be compromised!" none of the above were encountered. in a previous life i had a 340 duster with near .009 clearance, and it was noisy when cold, and you could hear them all the time, but that was one tight little screamer. i put a lot of miles on it, and it saw over 7,000 rpm daily. well over. and i gave it a little squirt of nitrous (this in the 70's when nitrous was scary and friends were blowing their stuff up using it). i put 45,000 miles on that engine before selling it, and leak down was still less than 3% all 8 holes. no freshen up. it went to Minnesota to run in a real race car.


for what is the good life if not doing things thoughtfully?
Re: Will more piston 2 wall clearance cause premature wear? [Re: maximum entropy] #1118241
11/22/11 06:03 PM
11/22/11 06:03 PM
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Lima, Peru
domingo Offline OP
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conforting post. LOL

I think Im leaning towards the MP ,528" solid cam now...

Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118242
11/24/11 03:48 AM
11/24/11 03:48 AM
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Las Vegas, NV
dodgeboy11 Offline
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Your rings won't last as long and if you have really tight quench you run the risk of tapping the cylinder head with the piston. It'll probably also slightly change your piston to valve clearance a bit. Seven thousandths is not out of the realm of usable though and I wouldn't be afraid to run it like that. Being a forged piston the chances of breaking a skirt off are almost nonexistent.

Re: Will more piston 2 wall clearance cause premature wear? [Re: dodgeboy11] #1118243
11/24/11 05:25 AM
11/24/11 05:25 AM
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Chris'sBarracuda Offline
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I'm running .010 in mine. Drag car with Venolia 4.505 bore x 4.25 stroke.. 14.75:1--B1's.. Aluminum low deck Indy block. 6.535 GRP rod..

When I asked Tom Prock, he said .0085-.011 on my application..

Leakdown has been great, and no smoke.. Also no noise from slap on start up.


Chris..

Re: Will more piston 2 wall clearance cause premature wear? [Re: Chris'sBarracuda] #1118244
11/24/11 12:58 PM
11/24/11 12:58 PM
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Lima, Peru
domingo Offline OP
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Re: Will more piston 2 wall clearance cause premature wear? [Re: Chris'sBarracuda] #1118245
11/24/11 03:01 PM
11/24/11 03:01 PM
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Mt. Vernon, Ohio
dartman366 Offline
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Quote:

I'm running .010 in mine. Drag car with Venolia 4.505 bore x 4.25 stroke.. 14.75:1--B1's.. Aluminum low deck Indy block. 6.535 GRP rod..

When I asked Tom Prock, he said .0085-.011 on my application..

Leakdown has been great, and no smoke.. Also no noise from slap on start up.


Chris..


I ran a relatively stock 318 for years with .010 wall clearance and a set of +.030 Badger replacement piston's fom NAPA never had a issue for many years untill the heat died in the shop one winter and the block froze and cracked.


Light travels faster than the speed of sound,,,this is why some people seem bright untill you hear them speak.
Re: Will more piston 2 wall clearance cause premature wear? [Re: domingo] #1118246
11/24/11 03:04 PM
11/24/11 03:04 PM

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It won't hurt a thing! Run it and forget it. Geeez..Lets say he went smaller, runs it two three years and does a fresh up--little hone, new rings and oh my! I am at .007 now--big deal I would send that fresh up job out in the world knowing it would run even better than before---Too much tech thinking , not enough rubber burning around here. Drive the snot out of any Mopar you have--Thats what they were made for and life is short--drive more type less

Re: Will more piston 2 wall clearance cause premature wear? [Re: ] #1118247
11/24/11 03:31 PM
11/24/11 03:31 PM
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Mt. Vernon, Ohio
dartman366 Offline
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Quote:

life is short--drive more type less


wish I could, but mother nature has spoken.


Light travels faster than the speed of sound,,,this is why some people seem bright untill you hear them speak.
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