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Re: manual trans question [Re: 64dodge572] #1009121
06/15/11 03:49 PM
06/15/11 03:49 PM
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Wheatfield, NY
Cuda340 Offline
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I had another thought. Is the reverse ball detent intact? A missing ball will cause the reverse gear to float over and lock 2nd gear.

Last edited by Cuda340; 06/15/11 03:53 PM.
Re: manual trans question [Re: Cuda340] #1009122
06/15/11 04:05 PM
06/15/11 04:05 PM
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Quote:

I had another thought. Is the reverse ball detent intact? A missing ball will cause the reverse gear to float over and lock 2nd gear.





Re: manual trans question [Re: Cuda340] #1009123
06/15/11 11:32 PM
06/15/11 11:32 PM
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EF8aar Offline OP
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Thanks for responding. I didn't have a chance to get under the car tonight. But one thing comes to mind when you mention the reverse ball detent. I noticed there is no 'click' or positive position for the reverse arm. While I was adjusting the rods I just positioned the lever to the forward position as far as it would go.

Should there be a 'click' or detent when the lever is correctly in reverse? Without a 'click' would I assume the ball may be missing? There is RTV on the bolt at the detent area, so someone's been in there.

Re: manual trans question [Re: EF8aar] #1009124
06/16/11 01:55 AM
06/16/11 01:55 AM
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Quote:

Thanks for responding. I didn't have a chance to get under the car tonight. But one thing comes to mind when you mention the reverse ball detent. I noticed there is no 'click' or positive position for the reverse arm. While I was adjusting the rods I just positioned the lever to the forward position as far as it would go.

Should there be a 'click' or detent when the lever is correctly in reverse? Without a 'click' would I assume the ball may be missing? There is RTV on the bolt at the detent area, so someone's been in there.




There should definitely be a detent , disconnect the reverse lever from the trans and rotate the part it bolted to on the trans , if you have no detent you have a problem there . Pull just the outer bolt , pull the spring and put a magnet down the hole to retrieve the ball , if there is no ball you may have found the problem .

Re: manual trans question [Re: JohnRR] #1009125
06/16/11 08:20 AM
06/16/11 08:20 AM
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EF8aar Offline OP
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I haven't pulled it yet, but I am fairly certain that there was no detent when I excercised the full travel of that lever. It was a smooth stroke from left to right.

Re: manual trans question [Re: EF8aar] #1009126
06/16/11 09:51 AM
06/16/11 09:51 AM
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Cross your fingers, I think the case may be solved...

Re: manual trans question [Re: Cuda340] #1009127
06/16/11 09:55 AM
06/16/11 09:55 AM
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Here are the reverse parts.

6685353-Reverse.jpg (50 downloads)
Re: manual trans question [Re: Cuda340] #1009128
06/16/11 10:47 AM
06/16/11 10:47 AM
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If the reverse detent is the problem, I would still suggest going to find some GL-4 Rated 80-90 gear oil as well.

Re: manual trans question [Re: Cuda340] #1009129
06/17/11 12:01 AM
06/17/11 12:01 AM
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Quote:

I had another thought. Is the reverse ball detent intact? A missing ball will cause the reverse gear to float over and lock 2nd gear.




Well, I checked it tonight and found a spring but no ball. I used a magnet and even a mirror and didn't see a ball. So I guess it's safe to say, it's not in there. And, maybe, maybe this is the first step at getting this problem solved. I guess the next logical thing is to order up a ball, gasket, and side cover gasket. Should I replace anything else while I'm in there?

Thank you

Re: manual trans question [Re: EF8aar] #1009130
06/17/11 09:13 AM
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No that will cover it .

Re: manual trans question [Re: JohnRR] #1009131
06/17/11 10:06 AM
06/17/11 10:06 AM
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What JohnRR said above and I just want to add also pull out the big portion where the spring and ball go into, regasket that as well.

Re: manual trans question [Re: Cuda340] #1009132
06/18/11 10:14 PM
06/18/11 10:14 PM
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EF8aar Offline OP
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So I went back under the car tonight doing some clean-up and I thought I'd feel around the bottom of the trans for any metal, and what do you know...... the ball!!

So for the heck of it, I assembled the reverse detent mechanism and the reverse arm now has the detents .... now I have to wonder why the ball was at the bottom of the trans...


Re: manual trans question [Re: EF8aar] #1009133
06/19/11 10:18 AM
06/19/11 10:18 AM
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Quote:

So I went back under the car tonight doing some clean-up and I thought I'd feel around the bottom of the trans for any metal, and what do you know...... the ball!!

So for the heck of it, I assembled the reverse detent mechanism and the reverse arm now has the detents .... now I have to wonder why the ball was at the bottom of the trans...






more than likely someone pulled or installed the detent housing incorrectly , it has to go in and come out in a certain order or the ball ends up in the bottom of the case .

Re: manual trans question [Re: JohnRR] #1009134
06/19/11 11:43 AM
06/19/11 11:43 AM
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EF8aar Offline OP
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The way I temporarily reinstalled the ball is; after the big threaded sleeve was installed, I inserted the ball, then the spring, rotated the shaft til I got a detent and installed the cap. Everything felt good after that, I have my two detent positions that I didn't have before. Is that about right?

I'm still going to order up another ball, (maybe this one is wrong one or slightly out of round) and the gaskets...

got the 80w-90 GL-4 oil, NAPA was kind enough to order it for me (Sta-Lube)... thanks for all the help

Re: manual trans question [Re: EF8aar] #1009135
06/19/11 11:08 PM
06/19/11 11:08 PM
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Quote:

So I went back under the car tonight doing some clean-up and I thought I'd feel around the bottom of the trans for any metal, and what do you know...... the ball!!

So for the heck of it, I assembled the reverse detent mechanism and the reverse arm now has the detents .... now I have to wonder why the ball was at the bottom of the trans...





I wondered about this when 1st reading this post. If the detent is removed in the car and the lever gets moved the ball can fall in. This will cause the problem you have. Do'nt ask how I know about it.
Doug

Re: manual trans question [Re: dvw] #1009136
06/20/11 09:41 AM
06/20/11 09:41 AM
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Quote:

Quote:

So I went back under the car tonight doing some clean-up and I thought I'd feel around the bottom of the trans for any metal, and what do you know...... the ball!!

So for the heck of it, I assembled the reverse detent mechanism and the reverse arm now has the detents .... now I have to wonder why the ball was at the bottom of the trans...





I wondered about this when 1st reading this post. If the detent is removed in the car and the lever gets moved the ball can fall in. This will cause the problem you have. Don't ask how I know about it.
Doug




The ball is held in place by the big hollow bolt that goes in the trans case first which holds the ball and spring in place, if you remove it without first pulling the ball and spring the ball, and probably the spring, falls into the trans .

Re: manual trans question [Re: JohnRR] #1009137
06/20/11 12:19 PM
06/20/11 12:19 PM
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EF8aar Offline OP
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And that makes perfect sense.

Re: manual trans question [Re: EF8aar] #1009138
06/24/11 05:17 PM
06/24/11 05:17 PM
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Success! I want to thank all of you for making my trans fix an easy one. I put a new reverse detent ball in, and filled the trans with GL-4 rated oil and the problem is gone. The trans shifts great and I have no problem getting into second!!

Thank you all for everything.

Re: manual trans question [Re: EF8aar] #1009139
06/24/11 05:55 PM
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